Frequently Asked Questions
Glossary
Key Terms and Definitions for Understanding Our Solutions
MES (Manufacturing Execution System)
A complete software system that allows for operational control and visibility to track and document the transformation of raw material to finished products, no matter the size of the business. Features include process control, inventory management, asset performance monitoring/maintenance, data analysis and reporting. Information and data can be accessed in real time by all personnel for real time decision-making.
WIP System (Work In Process)
Control and monitor data at each defined operation/step in the production cycle, and collect and report on business-wide information simultaneously.
CMMS (Computer Maintenance Management System)
Designed to help managers maintain assets/equipment and continue to run at the highest levels of performance to maximize production demands.
EAM (Enterprise Asset Management System)
Designed to streamline preventive maintenance, work orders, and other functions pertinent to reliability-centered maintenance for physical assets across an organization including plant, equipment and facilities.
WMS (Warehouse and Inventory Management System)
Used to track real-time inventory levels and reorder points, sales, deliveries, and orders. Also can be used to develop purchase and sales orders for stock items.
RFID (Radio Frequency Identification)
Technology that incorporates the use of electromagnetic or electrostatic coupling to track tags that uniquely identify a specific item, often in conjunction with a barcode. Utilized to automatically track items across a facility/campus with fixed readers and/or conduct physical inventory quickly with a handheld RFID device.
TME® (Traceability Made Easy)
Our comprehensive suite of products, including MES, WIP, EAMS, CMMS, and WMS. Utilizing this bundle allows you to create a streamlined management overview of your business. Discover TME®'s full product capabilities and download our brochures with the link here.
OEE (Overall Equipment Effectiveness)
How effectively a manufacturing operation, process or equipment is utilized compared to its full potential.
Low Code
Low-code is a development approach that enables users to create applications with minimal hand-coding. It uses visual interfaces, drag-and-drop tools, and pre-built components to simplify the process, making it easier and faster to develop applications. While some coding may still be required, the majority of the work can be done through these user-friendly tools, allowing both developers and less technical users to contribute to the application-building process.
No Code
No-code is a development approach designed for non-technical users, allowing them to build applications without writing any code. It offers a fully visual interface with drag-and-drop tools, enabling business users to create, customize, and deploy applications entirely through graphical elements. This approach removes the need for traditional coding knowledge, making it accessible for users across various departments to develop applications independently.
SPC (Statistical Process Control)
Quality control to monitor and control a process to help detect and prevent problems and deficiencies early.
SQC (Statistical Quality Control)
This quality control measure focuses on final product controls, ensuring that all production specifications are met before products are shipped to customers.
Implementation
Common Questions When Implementing an MES Solution
Do I need an MES if I have an ERP?
Yes. Manufacturing Execution System (MES) software occupies a specific place in your infrastructure – between your shop floor controls and enterprise systems. MES focuses on optimizing and controlling manufacturing operations at the shop floor level whereas the ERP focuses on integrating and managing business processes across the entire organization. TME® MES operates in real-time, providing immediate feedback and control for production activities. An ERP operates on a broader scale, providing strategic insights and planning capabilities for the entire organization. TME® MES also provides detailed, granular information about the manufacturing process, whereas an ERP provides higher-level information about business operations and resources. TME® MES complements an ERP by providing detailed, real-time insights into production processes, enabling manufacturers to optimize their operations and improve quality and efficiency. While ERP systems offer a broader view of organizational resources and processes, MES focuses on the specifics of manufacturing execution, making the two systems highly complementary.
How does TME® MES integrate with other systems like ERP and SCADA?
TME® MES bridges the gap between Enterprise Resource Planning (ERP) systems and Supervisory Control and Data Acquisition (SCADA) systems by providing real-time data from the shop floor to the enterprise level. It can integrate at specific points in a process/transaction to push/pull data in real-time for a seamless bridge of the granular data into the broader view in a meaningful way.
What are the key considerations when selecting an MES?
Consider scalability, integration capabilities, user-friendliness, customization options, vendor support, and cost along with the support of the implementation team for a smooth transition within minimal, if any, downtime.
How long does it typically take to implement TME® MES?
The implementation time can vary greatly depending on the complexity of the system and the size of the facility, but it typically takes 30-90 days to fully implement a production line within TME® MES. Subsequent lines take less and less time as the organization’s stakeholders gain expertise and momentum with the system and utilize built in tools to easily copy, build and manage additional processes and controls.
What are the steps involved in TME® MES implementation?
Steps include project planning, system design, software configuration, hardware installation, integration with existing systems, user training, and system testing–all with the continued support of MASS Group implementation personnel and TME® MES experts Download our MES Implementation Guide here.
Can TME® MES be customized to fit specific industry needs?
Yes, TME® MES offers customization options within the user interface (no scripting or programming) to cater to specific industry requirements, processes, and regulatory standards. Still wondering if TME® can be customized to fit your needs? Click here to talk to one of our experts.
Is TME® MES scalable?
Yes, TME® MES is modular so you can start with the features you need today, and add modules as your production scales with increased production capacity and additional manufacturing sites.
Benefits, Features, and Use Cases
Can TME® MES handle multiple production sites?
Yes, TME® MES can handle multiple production sites, providing centralized control and data visibility across all locations.
What are the benefits of implementing TME® MES?
One of the many benefits TME® MES provides are listed below:
Real-time Production Control
Optimize asset and equipment functionality with conditional logic to meet high production demands with minimal delays or downtimes.
Quality Management
Utilize data collection and SPC to minimize risk, reduce product recalls, avoid unexpected costs, and avoid negative brand exposure.
Asset & Maintenance Tracking
Leverage key data for meaningful maintenance planning and optimized asset performance and reliability all driven by SEMI-E10 standards.
Inventory Optimization
Complete inventory cycle counts in 70% less time, maintain GAAP and IRS compliance, and achieve precise stockroom reconciliation.
Performance Analysis & Reporting
Gain real-time data and insightful reports to execute faster, make better business decisions, and optimize workflow efficiency.
Compliance Management
Ensure the highest standards of compliance for recipes, process parameters, and overall product specifications are achieved.
Schedule a call with us and we can provide you a more in-depth demonstration on how you can maximize these benefits.
How can TME® MES contribute to achieving Industry 4.0 goals?
TME® MES plays a critical role in Industry 4.0 by enabling smart manufacturing, facilitating real-time data exchange, supporting automation, and enhancing production flexibility.
Can MES be used in both discrete and process manufacturing?
Yes, TME® MES is designed to support both discrete manufacturing (e.g., automotive, electronics) and process manufacturing (e.g., pharmaceuticals, chemicals).
What role does TME® MES play in quality management?
TME® MES helps in quality management by monitoring production processes, ensuring compliance with standards, tracking defects, and facilitating corrective actions.
How does TME® MES provide real-time data?
TME® MES collects data directly from machines and operators on the shop floor, providing real-time insights into production status, machine performance, and inventory levels.
What types of reports can TME® MES generate?
TME® MES can generate production performance, quality analysis, downtime reports, resource utilization, and compliance reports – all part of a master set of reports that can be adjusted within the user interface with no programming or scripting. MASS Group can easily add custom reports to the set as needed.
How fast can I expect to see value from TME® MES?
In as little as three months you can start to realize the benefits of TME® MES with increased production, reduced cycle times and lowered reject rates. Plus, deployments across multiple sites globally, centrally, distributed and via cloud can broaden the impact and deliver value on a larger scale. TME® MES can deliver noticeable results in the short-term, and more importantly, TME® MES is also building long-term returns.
Click here and schedule an in-depth demonstration on how your organization can achieve rapid results.
How can I calculate the ROI of TME® MES?
ROI can be calculated by measuring improvements in key performance indicators (KPIs) such as production efficiency, quality rates, downtime reduction, and overall operational cost savings.
We want to let you know that an ROI calculator is on the way! In the meantime, schedule a demo with us, and we'll calculate your ROI together.
Training and Using TME® MES
What kind of training is required for TME® MES users?
Training typically includes system navigation, data entry procedures, report generation, troubleshooting, and understanding the specific functionalities relevant to the user’s role and is part of MASS Group’s implementation strategy along with online resources, regular updates, and virtual/on-site support services.
How often does an TME® MES need to be maintained?
Regular maintenance is required to ensure optimal performance, including software updates, hardware checks, and data backups. The frequency can vary based on system usage and vendor recommendations.
Can TME® MES be upgraded?
Yes, TME® MES solutions can be upgraded to include new features, improved performance, and better integration capabilities. Upgrades are planned as part of regular maintenance schedules and are included in the annual license subscription.
How does TME® MES help in monitoring equipment performance?
TME® MES monitors equipment performance by tracking metrics such as utilization rates, cycle times, and downtime, allowing for preventive maintenance and timely interventions.
What role does TME® MES play in production optimization?
TME® MES aids production optimization by providing insights into bottlenecks, resource utilization, scrap tracking and process inefficiencies, enabling continuous improvement initiatives.
How does TME® MES integrate with IoT?
TME® MES can integrate with IoT devices to collect data from sensors and smart equipment, providing real-time monitoring and analytics for improved decision-making.
Data Security
How does TME® MES ensure data security?
TME® MES ensures data security through access controls, encryption, regular audits, and compliance with industry standards and regulations.
What compliance standards does TME® MES help meet?
TME® MES can help meet various industry-specific compliance standards, such as semiconductor SEMI standards, FDA regulations for pharmaceuticals, ISO standards for manufacturing, and automotive industry standards like IATF 16949.